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Prismatic – Manual Assembly Line
A complete manual and semi-automatic solution for Prismatic lithium battery pack assembly. Designed to support accurate grading, inspection, welding, testing, and aging processes for flexible and efficient production setups.
Technical Excellence
Manual Prismatic Battery Pack Assembly Equipment
The Manual Prismatic Battery Pack Assembly Equipment is developed to support flexible and accurate lithium battery pack manufacturing across multiple production stages. From cell grading and sorting to stacking, welding, testing, and aging, this equipment lineup ensures stable performance and dependable results. Designed with operator efficiency in mind, the system integrates advanced measurement accuracy, configurable channel options, and compatibility with a wide range of voltage and current requirements. It is well-suited for R&D labs, pilot production lines, and small-to-medium-scale battery pack manufacturing.
Key Fixture Features
- Wide compatibility with prismatic battery sizes, voltages, and current ranges
- High-accuracy testing, grading, and sorting for consistent cell performance
- Modular equipment options for flexible manual assembly workflows
- Integrated sensors, vision systems, and communication protocols for reliable operation
- Ideal for research, prototyping, and controlled production environments
- Cell Grading Machine
- Battery Sorting Machine
- Battery Stacking Pressing Machine
- Laser Cleaning Machine
- Laser Welding Machine
- BMS Tester
- Comprehensive Tester
- Battery Aging Machine
Cell Grading Machine
Evaluates voltage, capacity, and internal resistance of prismatic cells to ensure precise matching. This process ensures consistent performance and improves the reliability of battery packs.
Battery Sorting Machine
Groups cells according to grading results to achieve balanced pack formation. This improves efficiency, stability, and the overall lifespan of the battery system.
Battery Stacking Pressing Machine
Aligns and compresses prismatic cells into uniform stacks. This ensures structural stability and maintains consistent battery pack geometry during assembly.
Laser Cleaning Machine
Removes oxidation and contaminants from terminal surfaces before welding. This improves weld strength, electrical conductivity, and overall connection quality.
Laser Welding Machine
Provides precise and reliable welding for battery terminals and connectors. It ensures strong joints, excellent conductivity, and thermal stability for long-term performance.
BMS Tester
Validates protection logic, sensing accuracy, and communication protocols of the Battery Management System to ensure safe and reliable battery operation.
Comprehensive Tester
Checks voltage, current, insulation resistance, and functional safety parameters. This step verifies the performance and reliability of the battery pack before aging.
Battery Aging Machine
Performs controlled charge-discharge cycles to stabilize battery performance. It helps detect early failures and ensures consistent battery quality.
Request a Quote
- Patparganj Industrial Area, New Delhi
- sales@semcoindia.com
- +91-9289038327
Overview
The Manual Prismatic Battery Pack Assembly Equipment is designed to support precise and flexible lithium battery pack manufacturing across multiple stages of production. This integrated equipment lineup enables efficient processing from cell grading and sorting to stacking, welding, testing, and aging, ensuring reliable pack performance and consistent quality.
Engineered for accuracy, adaptability, and operator-friendly operation, the system supports a wide range of prismatic battery formats and production requirements. With configurable channels, high-precision measurement capabilities, and compatibility with various voltage and current ranges, the equipment ensures stable operation throughout the battery assembly process.
Its modular design allows flexible integration into manual production environments, making it an ideal solution for R&D laboratories, pilot production lines, and small-to-medium-scale battery pack manufacturing. By combining advanced testing accuracy with efficient workflow design, the system helps manufacturers achieve dependable results while maintaining production flexibility.
Product Specifications
• Compatible with a wide range of prismatic lithium battery cell sizes and formats
• High-precision voltage, capacity, and internal resistance measurement for accurate cell grading
• Multi-channel configuration options for grading, sorting, and testing processes
• Stable current and voltage control for reliable charge–discharge and aging cycles
• Integrated sensor systems for improved process monitoring and operational safety
• Support for automated data recording and communication protocols
• Modular equipment structure allowing flexible manual assembly line configuration
• Compatible with different welding and cleaning technologies for battery terminal preparation
• Designed for continuous and stable operation in controlled manufacturing environments.
Applications
- Lithium-ion battery assembly and production units
- EV battery manufacturing facilities
- QC and testing labs
- R&D facilities
- OEM and contract manufacturing plants
Support & Warranty
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
- Standard warranty period
- Spare part availability details
- On-site / online installation support
- AMC (Annual Maintenance Contract) option
- Technical support contact email
Faq
Frequently Asked Questions
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.