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  • Writer's pictureSemco Infratech

A Continuous Fiber Laser Welding Machine's Functions

Semco Laser Welding Machine

Metal materials like copper and aluminum can be welded with a continuous fiber laser welding machine. For welding stability, the fuselage uses a high-strength gantry bed structure design. With its higher photoelectric conversion efficiency, lower power consumption, and higher beam quality, the current advanced continuous laser is chosen as the light source. Benefits of the fiber laser apparatus include its small size, convenient use, and compact structure. Welding equipment can be efficiently integrated with other equipment in the system thanks to its versatile laser output mode. High speed and precision are ensured by the highly responsive servo motor output, which works with the high-precision and high-strength screw linear module as the operating transmission mechanism. In the field of new energy lithium battery PACK modules, this makes the laser welding machine an essential piece of equipment. With its outstanding beam quality, quick welding speed, and gorgeous, sturdy welding pool, the continuous fiber laser welding machine offers the ideal, stable, and effective welding solution for the lithium battery welding process.

Unlocking the Advantages: Your Guide to the Equipment's Benefits

benefits of a continuous fiber laser welding machine

  • Perfect welding, easy adjustment, fine focusing, imported optical lenses, high-precision laser welding head.

  • A fiber laser of the highest caliber available internationally, with years of industrial application, a long lifespan, and no maintenance required.

  • Low power consumption, high electro-optic conversion efficiency, and good beam quality.

  • A continuous 2000-watt (adjustable) pure fiber laser that can dissolve materials directly through penetrations of 0.1-3 mm.

  • To guarantee welding accuracy, precise servo system control is employed.

  • Easy-to-learn PC industrial computer with welding CNC programming system.

  • A wide range of surface stroke welding, a gantry frame motion structure, high machine tool precision, and a stable, long-lasting service life.

  • The welding mode includes data-saving call functions, strong drawing and editing graphics functions, and a range of input format options.

Exploring Equipment Indicators and Parameters: Key Features

Exploring Equipment Indicators and Parameters: Key Features

This welding equipment offers a range of features that make it versatile and reliable for various applications. It can effectively weld materials with thicknesses ranging from 0.5 mm to 2.0 mm, making it suitable for a wide array of projects. The equipment's effective travel range spans 870 mm in the X-axis and 600 mm in object workpiece height, providing ample workspace for welding tasks.

Furthermore, this equipment allows for precise control with an adjustable welding speed of 10 mm/s, ensuring the welds meet specific requirements. It operates using a continuous laser, and users have the flexibility to choose from adjustable laser power options, including 2 KW, 3 KW, and 6 KW.

The laser's working medium is optical fiber, known for its efficiency and reliability. With a laser service life of over five years, this equipment offers long-term usage and durability.

Materials suitable for welding include nickel strip, copper sheet, and aluminum row, making it suitable for a variety of industries. The equipment offers two modes of operation for welding: continuous and pulse, providing versatility in welding processes.

For spot welding, the equipment can achieve a contact surface melting depth ranging from 0.5 mm to 1 mm, which can be adjusted as needed. The resulting welds exhibit excellent strength, with the solder joint's tensile strength surpassing the material's destructive strength. These features make this equipment a valuable asset for a range of welding applications.

Characteristics of the Equipment

Characteristics of the continuous fiber laser machine

This welding equipment offers a range of advantageous features for a seamless and efficient welding experience. Firstly, it operates with maintenance-free functionality, reducing downtime and maintenance costs. It allows for easy modification of welding parameters, including motion speed, providing flexibility and precision in the welding process.

Real-time fault alarm prompts ensure that any issues are promptly identified and addressed. The equipment offers both automatic and manual operation modes, supporting port interpolation of arcs and straight lines for diverse welding needs. It also excels in laser-based welding processing, enabling the creation of various plane graphics like points, straight lines, circles, and squares.

The welding field mirror is equipped with imported lenses capable of withstanding the high temperatures generated by the laser, ensuring durability. The operating system is user-friendly and easy to learn, making manual operation straightforward. While welding, a built-in air-blown wind knife prevents smoke and welding slag from affecting the welding quality.

The welding head features a water-cooled cycle for localized cooling, ensuring the stability and consistency of the welding effect. Additionally, a pneumatic pressure head is employed during welding to press the connection plate and pole column, preventing issues like virtual welding and poor fit.

This equipment is equipped with mature welding software that allows for the saving and recall of welding data, streamlining operations. Finally, it boasts high-precision screw transmission and high-speed, high-precision brand servo motors, ensuring precision and responsiveness in the welding process. These features collectively make this equipment a valuable tool for a wide range of welding applications.

Environmental condition

Environmental Conditions for using continuous fiber laser machine

The operating environment specifications for this equipment are crucial to ensure its optimal performance and safety. Here's a more detailed elaboration on each of these environmental factors:

  • Ambient Temperature (5°C-35°C): The equipment is designed to operate within a temperature range of 5°C to 35°C. Operating within this temperature range is essential to prevent overheating or performance degradation. Temperatures outside this range could affect the accuracy and efficiency of the equipment.

  • Humidity (20%-90%): Maintaining a relative humidity level between 20% and 90% is important for preventing issues such as condensation and corrosion. Higher humidity levels may lead to moisture-related problems, while lower humidity can cause static electricity buildup.

  • Air Source Pressure (0.5-0.6 Mpa): The equipment requires a compressed air source with a pressure range of 0.5 to 0.6 megapascals (Mpa) to function correctly. This pressure range is crucial for driving various pneumatic components within the equipment, ensuring consistent and reliable performance.

  • Power Supply Voltage (380V-50Hz/60Hz): The power supply voltage should be stable and within the specified range of 380V at either 50Hz or 60Hz. Deviations from this voltage range can affect the equipment's electrical components and overall functionality.

  • Total Power (≤10KW): The equipment's power consumption is limited to 10 kilowatts (KW) or less. Adhering to this power limit is important to prevent overloading the electrical circuits and to ensure efficient energy usage.

  • Area Load-Bearing Ratio (≤500kg/M2): The ground where the equipment is installed must be able to support a load of up to 500 kilograms per square meter (kg/m2). This specification ensures that the equipment's weight is adequately distributed and that it won't cause structural damage or instability in the installation area.

  • Grounding Type (Direct Grounding Type): The equipment should be directly grounded to ensure safety and to prevent electrical hazards. Proper grounding helps dissipate electrical surges and static electricity, reducing the risk of electrical damage or shock.

  • Installation Environment (Flat, Vibration-Free, and Shock-Free): The installation site should be flat, free from vibrations, and protected against shocks. This is crucial for maintaining the precision and stability of the equipment's operation. Vibrations or shocks can disrupt the equipment's calibration and alignment, affecting its performance and accuracy.

Adhering to these environmental specifications, it is essential to ensure the reliable and safe operation of the equipment while extending its service life and preventing potential issues related to temperature, humidity, power supply, and structural stability.

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